A Simple but Effective High-Flow Oxygen Concentrator from Hardware Store Parts

To say that a lot has happened in the year since the COVID-19 pandemic started is an understatement of epic proportions, so much so that it may be hard to remember how the hardware hacking community responded during those early days, with mass-produced PPE, homebrew ventilators and the like. But we don’t recall seeing too many attempts to build something like this DIY oxygen concentrator during that initial build-out phase.

Given the simplicity and efficacy of the design, dubbed OxiKit, it seems strange that we didn’t see more of these devices. OxiKit uses zeolite, a porous mineral that can be used as a molecular sieve. The tiny beads are packed into columns made from hardware store PVC pipes and fittings and connected to an oil-less air compressor through some solenoid-controlled pneumatic valves. After being cooled in a coil of copper pipe, the compressed air is forced through one zeolite column, which preferentially retains the nitrogen while letting the oxygen pass through. The oxygen stream is split, with part going into a buffer tank and part going into the outlet of the second zeolite column, where it forces the adsorbed nitrogen to be released. An Arduino controls the valves that alternate the gas flow back and forth, resulting in 15 liters per minute of 96% pure oxygen.

OxiKit isn’t optimized as a commercial oxygen concentrator is, so it’s not particularly quiet. But it’s a heck of a lot cheaper than a commercial unit, and an easy build for most hackers. OxiKit’s designs are all open source, but they do sell kits and some of the harder-to-source parts and supplies, like the zeolite. We’d be tempted to build something like this just because the technology is so neat; having a source of high-flow oxygen available isn’t a bad idea, either.